
Charles Weinstein, founder of Trans American Spinning Mills in New Bedford, one of the makers of CWS blankets since 1970, demonstrates a fabric testing machine at his factory.
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A large series of machines first feed in and rip apart the wool, then pull, poke, and brush it over rollers and under presses, ultimately producing five or six feet of the material a minute, for 700 blankets in 7 hours.
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Charlie Weinstein stands next to blanket rolls after they come off the machines.
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The blankets are then cut to 62” x 80”.
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Then the blankets are edged individually on a sewing machine.
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The logos are applied by heat transfer.
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Blankets are then baled in a machine that compresses them. An average bale contain 25 blankets each.
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Did you ever wonder about the history of the Church World Service woolen blankets?
Recently, Carol Bell and Amy Porter of the CWS Northern New England Regional office went to investigate that very question at Trans American Spinning Mills in New Bedford, Massachusetts, one of the makers of Church World Service’s blankets since 1970 and currently the producer of the CWS Tools & Blankets banner awards.
New Bedford and Fall River have a long tradition in the textile business, at one time home to 12,000 people in the industry. Now, only 400 to 500 remain.
One of them is Charles Weinstein, founder of Trans American Spinning Mills.
Charlie gave us a tour of his factory, which he told us was a former cotton mill built in 1904 “out of North Carolina pine.” He showed us from start to finish how the familiar gray blankets are made. The blankets are 70% recycled wool (“My wool hasn’t seen a sheep for years,” Charlie told us) and 30% synthetic, over a 100% polypropylene core using no glue and no chemicals. Although non-woven, they are also fairly washable, he said.
A large series of machines first feed in and rip apart the wool, then pull, poke, and brush it over rollers and under presses, ultimately producing five or six feet of the material a minute, for 700 blankets in 7 hours.
Nothing is wasted, and all of the byproducts are recycled back into new blankets, including the trim.
CWS logos are applied by heat transfer, which takes 7 seconds, allowing them to imprint a couple of thousand blankets a day, Charlie told us.
The same blankets CWS uses for disaster response are also sold to Army-Navy stores and prisons.
Over the years, Charlie was responsible for developing many lasting innovations in the manufacturing process, including being the first to utilize nylon tow from World War II glider towing line and recycling the material for the manufacture of yarn for sweaters.
Continuing in this spirit, in 1981, he and his son, Reuben launched American Engineering Fabrics (AEF), dedicated to the manufacturing of polyester and polypropylene geotextiles for the construction industry.
In the third generation, Reuben Weinstein, implemented this same innovative thinking with BOOM® Environmental Products. When the Exxon Valdez hit the rocks, it instantly sparked the emergence of the absorbents industry. Reuben was ready to meet the challenge by quickly turning the family's textile company in a new direction to create award-winning absorbents and spill kits, among other products. While social responsibility is an ideal to most companies, at BOOM Environmental Products, it is considered part of a long-standing family tradition to develop a business that creates valuable products with recycled material.
In addition to making disaster response blankets, Charlie also makes the backing for the CWS Banner Awards that we give out every year. He was happy to see the finished product, which now hangs on the wall of his office.
Trans American Mills also sells blankets in quantity to churches at a low cost. You may read more about their business at
transamericanspinning.com and
boomenviro.com.
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